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malisko.com

St. Louis, Missouri, United States

Industrial automation systems integrator delivering end-to-end automation and IT/OT convergence services.

Malisko Engineering, Inc. is an industrial automation company that designs, implements, and integrates end-to-end manufacturing automation and information technology solutions. We tailor plant floor control, process automation, IT/OT convergence, manufacturing intelligence, validation, industrial IT, and on-premises monitoring to help manufacturers improve reliability, efficiency, data visibility, and decision-making across multiple industries. Serving food & beverage, dairy, consumer packaged goods, life sciences, specialty chemical, metals, mining & cement, energy & utilities, and general industrial sectors, Malisko focuses on enterprise-worthy automation that connects people, processes, and technology while delivering measurable outcomes and reduced downtime.

Mission statement

Empowering Companies to Manufacture Smart.

Products & Services

Manufacture Smart Platform

Transform your manufacturing operations with integrated automation solutions for improved efficiency and decision-making.

malisko.com/manufacture_smart_home
  • End-to-end platform — Facilitates Comprehensive Management
  • Plant Floor Control Solutions — Optimizes Manufacturing Output
  • Enterprise thinking — Enhances Operational Synergy
  • Manufacturing Intelligence — Enables Data-Driven Decisions
  • IT/OT Convergence — Secures and Optimizes Data Flows
  • Integrated solution set — Drives Streamlined Implementation

Plant Floor Control Service

Enhance manufacturing efficiency and reliability through integrated plant floor control solutions.

malisko.com/plant-floor-control
  • Plant-wide Integration — Achieve Seamless Automation
  • HMIs — Facilitate Operator Interaction
  • PLCs — Ensure Reliable Control
  • Analog Transmitters — Enable Accurate Sensing
  • Discrete Devices — Support Automation Logic
  • Data Collection & Reporting — Utilize Data for Decision-Making
  • Motor Control Centers — Streamline Motor Management
  • Panel Design — Enhance System Reliability
  • Prox Switches — Enable Efficient Sensing

Process Automation Solutions Service

Implement tailored automation solutions that enhance efficiency and compliance.

malisko.com/process-automation-solutions
  • DCS Design and Deployment — Ensure Reliable Operations
  • Regulatory Alignment — Ensure Compliance
  • APC and MPC — Enhance Process Control
  • ISA S-88 Batch — Facilitate Consistent Batch Production
  • Legacy System Migration — Modernize Your Control Systems
  • Operational and Functional Descriptions — Clarify System Needs
  • Piping and Instrumentation Drawings — Visualize Control Systems
  • Process Flow Diagrams — Map Process Operations
  • Process Libraries — Enhance Efficiency

Manufacturing Intelligence Service

Maximize data potential with manufacturing intelligence services.

malisko.com/manufacturing-intelligence
  • Historical Data Collection — Improve Data Accuracy
  • Real-time Dashboards — Monitor Operations Live
  • Event-based Data Recording — Enhance Traceability
  • Plant Metrics and KPI Tracking — Optimize Performance
  • Product Reports — Improve Quality Control
  • Relational Databases — Organize Plant Data
  • Batch Reports — Gain Operational Insights
  • Alarm Reports — Enhance Response Times
  • Web-based Reporting — Access Reports Anytime
  • Cleaning Reports — Support Compliance

IT/OT Convergence Service

Enhance operational efficiency through seamless integration of IT and OT systems.

malisko.com/manufacture_smart_itot
  • Secure Integration — Enhances Cybersecurity
  • IT/OT Convergence Strategy — Aligns IT and OT Objectives
  • Industrial Demilitarized Zone (IDMZ) — Isolates Networks for Security
  • Cross-line Data Sharing — Facilitates Data-Driven Decisions
  • Advanced Monitoring and Analytics — Improves Operational Insights
  • Open-systems Connectivity — Supports Diverse Technologies

Industrial IT Service

Enhance operational efficiency and secure data integration with tailored Industrial IT solutions for manufacturing.

malisko.com/industrial-it
  • Industrial Firewalls — Protect Operational Technology
  • Cybersecurity Solutions — Safeguard Against Threats
  • CPwE Design — Achieve Reliable Connectivity
  • IDMZ and Network Design — Enhance Cyber Security
  • Backup and Recovery — Ensure Data Integrity
  • Server Virtualization — Optimize Resource Utilization
  • Remote Monitoring and Control — Enhance Operational Flexibility
  • Industrial Zone Systems — Facilitate Network Management
  • Thin Client Deployment — Streamline User Interaction
  • Micro Data Centers — Localize Data Processing

Power Quality & Energy Management Service

Enhance operational efficiency and reduce costs through effective energy management and power quality monitoring.

malisko.com/pqem
  • Dynamic Sag Correction — Minimize Power Interruptions
  • Power Quality Monitoring — Ensure Operational Stability
  • Energy Data Analytics — Leverage Data Insights
  • Power Conditioning — Enhance Equipment Longevity
  • Energy Meters — Accurate Monitoring

Validation Service

Ensure compliance and reduce risk in regulated industries with our expert validation services.

malisko.com/validation
  • 21 CFR Part 11 Alignment — Promote Compliance
  • Proven Validation Methodology — Increase Efficiency
  • Regulatory Compliance Validation — Ensure Compliance
  • Risk Minimization — Reduce Risk
  • Comprehensive Documentation — Maintain Records
  • Tailored Validation Master Plans — Enhance Customization

On-Premises Monitoring Service

Gain real-time visibility and health monitoring of your IT and OT systems for optimized performance.

malisko.com/on-prem-monitoring
  • OT Vitals™ Monitoring — Monitor Asset Health
  • Centralized Asset Visibility — Consolidate Information
  • Real-Time Health Monitoring — Receive Alerts Instantly
  • Enhanced Security & Access — Secure Your Assets

Smart Manufacturing Consulting Service

Facilitates smarter manufacturing through tailored consulting in IIoT and automation.

malisko.com/smart-manufacturing-consulting
  • IIoT And Data Analytics Guidance — Unlock Actionable Insights
  • Site Assessment — Understand Current Operations
  • Three-Pillar Value Proposition — Enhance Efficiency
  • IT/OT Convergence Guidance — Streamline Data Flow
  • Manufacturing Intelligence Integration — Enhance Decision-Making
  • Customized Solutions — Provide Personalized Solutions
  • Plant Floor Control Integration — Optimize Operations
  • Process Automation Alignment — Align Automation with Goals

Market Segments

Industrial network and cybersecurity

Design, segmentation, and protection of OT networks including IDMZ, industrial firewalls, secure remote access, and CPwE to enable safe IT/OT data flow and resilience.

Manufacturing intelligence and analytics

Collection, contextualization, and visualization of plant data for KPI tracking, real-time dashboards, traceability, and operational decision support.

Process automation and plant control

Engineering and implementation of PLC/DCS control, batch and continuous process automation, plant floor integration, and panel/MCC design to ensure reliable production control.

Power quality and energy management

Monitoring and analysis of energy use and power quality, including metering, power conditioning, dynamic sag correction, and energy data analytics to reduce costs and improve efficiency.

Validation and regulatory compliance

Validation planning and execution, documentation, and regulatory alignment for regulated industries to minimize risk and meet compliance requirements (e.g., 21 CFR Part 11).

Ideal Customer Profiles

Integrated Manufacturing Leaders

Mid-sized manufacturers seeking end-to-end OT/IT convergence and real-time visibility.

Plant Manager

Maximize line uptime, cost efficiency.

Automation Engineer

Implement robust automation, minimize maintenance.

IT/OT Convergence Lead

Unified operations, risk mitigation.

Regulated Industry Manufacturers

Regulated industry manufacturers needing validated, auditable automation and data.

Quality Assurance Manager

Maintain compliance while enabling production.

Validation Lead

Complete validation on schedule.

Regulatory Affairs Analyst

Ensure ongoing compliance.

Batch And Process Automation Manufacturers

Batch-focused process manufacturers needing scalable control and compliant batch execution.

Batch Process Engineer

Improve batch yield and stability.

Batch Validation Specialist

Ensure batch compliance.

Operations Manager

Meet production schedules.

Energy And Asset Reliability Focused Plants

Industrial plants seeking energy efficiency and asset health visibility.

Energy Manager

Reduce energy usage.

Maintenance Supervisor

Extend asset life.

Plant Engineer

Optimize energy and asset performance.

Common Questions

What does Malisko Engineering, Inc. do?
Malisko Engineering, Inc. is an industrial automation company that designs, implements, and integrates end-to-end manufacturing automation and information technology solutions. We tailor plant floor control, process automation, IT/OT convergence, manufacturing intelligence, validation, industrial IT, and on-premises monitoring to help manufacturers improve reliability, efficiency, data visibility, and decision-making across multiple industries. Serving food & beverage, dairy, consumer packaged goods, life sciences, specialty chemical, metals, mining & cement, energy & utilities, and general industrial sectors, Malisko focuses on enterprise-worthy automation that connects people, processes, and technology while delivering measurable outcomes and reduced downtime.
What problems does Malisko Engineering, Inc. solve for Integrated Manufacturing Leaders?
Siloed data, limited visibility, downtime, and fragmented IT/OT integration.
What problems does Malisko Engineering, Inc. solve for Regulated Industry Manufacturers?
Regulatory compliance, validation documentation, audit readiness
What is Malisko Engineering, Inc.'s role in the Industrial network and cybersecurity market?
Design, segmentation, and protection of OT networks including IDMZ, industrial firewalls, secure remote access, and CPwE to enable safe IT/OT data flow and resilience.
What is Malisko Engineering, Inc.'s role in the Manufacturing intelligence and analytics market?
Collection, contextualization, and visualization of plant data for KPI tracking, real-time dashboards, traceability, and operational decision support.
Malisko Engineering, Inc. — company overview